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1、佛山市阿努迈机械设备有限公司Foshan Alumac Machinery Equipment Co.,Ltd模具快速加热炉Die Rapid Heating Furnace使用说明书Operating InstructionsTEL：（0086)0757-85211208 FAX：（0086)0757-85211203Website ：2010.07模具快速加热炉产品说明书Instruction manual 产品名称 模具快速加热炉 Product of Name Die Rapid Heating Furnace 适用型号 两模、三模型 Applied Model Two Chamber
2、 & Three Chamber 适用规格 直径100250mm Applied Dimension Diameter100250mm 外型尺寸 External Dimension L1700mmW1500mmH1700mm L2200mmW1500mmH1700mm 产品介绍Product Introduction 1，自动化操作，加热时间十五分至二十五分钟； Automation, heating time is 15 minutes to 25 minutes2，加热温度可根据具体情况调节设置； Heating temperature can be adjusted according
3、 to specific conditions .3，模具加热到设定温度后，可选择退出加热控制系统，耗电极小； After the mold is heated to reach the set temperature, its electric-saving to opt to logout the heating control systems.4，采用先进的隔离磁能感应加热，使得生产过程中安全系数大大提 高，设备使用寿命更长；Adopting advanced isolated magnetic energy induction heating, it can enhanced the
4、safety factor greatly within the production process , to make the longer service life.5，快速换模，减少作业时间，提高生产效率，达到节能省耗的目的.Replacement of Die quickly , reducing operating time, improving production efficiency and achieving the purpose of energy-saving consumption 挤压模具加热炉技术参数 The Technical Parameters of Di
5、e Rapid Heating Furnace1) 用途：与挤压机配合使用，用于模具在使用前的加热；Uses: used in conjunction with the extrusion machine for heating the mold before use2) 适用于100250mm的模具加热； Applied to heating a diameter of 100-250mm mold3) 输入电压：三相五线制 380V，50 / 60HZ ； Input voltage: Three-phase five-wire 380V, 50 / 60HZ4) 输入功率：每套系统515
6、KW； Input power: each system 5 15KW5) 气动气压：5pa Pneumatic air pressure: 5pa6) 冷却要求：风冷；Cooling requirements: air-cooled7) 负载持续率：95% ；Load duration factor: 95%8) 温度控制方式：PID自动温控及过温保护；Temperature Control mode: PID automatic temperature control and over temperature protection 9) 操作方式：各系统独立自动控制Operation mo
7、de: Independent controlling for every system 操作手册Operating Manual一、 安全注意事项Safety Cautions1、 使用须知Notice for Use1) 本机使用三相五线电源供电； The machine uses three-phase five-wire power to supply electric.2) 本机使用压缩气体供气供启动元件工作； The machine uses compressed air to supply components for the start of work3) 本机采用强制风冷却系
8、统，故不能在密封空间中使用； The machine adopts forced air cooling system, so it can not be used in a sealed space.2、 产品检查Product Inspection通电前请先检查产品的包装是否因运输不慎而造成损伤，产品的型号、规格是否与订购的机相符。如有问题请联络本公司。 Please check the package of products to make sure if there any damages caused by improper handling before powering,if t
9、he product model, specifications are in line with the Order of the machine. For questions, please contact the company.3、 使用时的注意事项Precautions for use在使用加热装置时请注意以下几点:When using the heating device, please note the following:1) 本机内部有高强度磁场感应，避免电子产品靠近机箱内部；This machine has high strength magnetic field indu
10、ction inside ；Please avoid the internal electronics getting close to the inside of case.2) 模具加热后非常高温，请避免与人体直接接触，并做好保护措施；Heated mold is very high temperature, Please avoid directly contacting with the human body and do a good job for protection3) 线圈端口有高压电，请勿触摸本加热机的接线端口； There is high-voltage near the
11、 port of coil, do not touch the wiring port of heating unit .4) 本机与定制大小模具配合使用，使用其他规格模具会使本机损坏或对模具造成损坏；The machine used in conjunction with the custom size of the mold, Using the unspecified size mold will demage this machine and the mold will damaged;二、 操作说明及操作流程 Instructions and operating procedures
12、1.操作说明 Operating Instructions 为了更好地使用本加热装置，请按下列操作流程进行操作。In order to use the heating device better , operating according to the following processes2.操作流程Operating procedures：1) 确认供气有足够气压。Making sure that there is sufficient gas pressure2) 确认电源已经供电。Making sure the power already has been supplied.3) 合上
13、面板电源开关。Turning off the panel power switch4) 将模具放上平台，再将模具放入小车台中心。（注意：尽量将模具放置在中心位置）Put the mold on the platform, then send the mold into the trolley station center. (Note: setting the mold in the center as far as possible )5) 按启动/入模（绿色）按钮开关，小车进入机箱，到位后机器自动启动加热状态。Press START/ DIE IN (green) button switc
14、hes, car goes into the chassis, the machine starts the heating state automatically after reaching the set place .6) 加热至需求温度后，按下出模按钮（红色），加热指示灯灭，等待模具自动退出。 When the Heating mold has been reaching to the Demand temperature, pressing the DIE OUT button (red), the heating indicator light went out and then
15、 the mold will exit automatically7)如果热模进行补温，须将补温/快速旋钮开关拨向（补温）位置，主机在延时设定时间，等热电偶测温准确后才加温工作。延时时间由机内的时间继电器设定，一般设定为2分钟。If the heated model is warming up, the operator shall turn the WARM UP/RAPID HEATING switch to the WARM UP . the host in the set time delay, and so on until heated thermocouple accurate
16、work. Time delay relays from the machine within the set time, generally set to 2 minutes.三、 常见故障、异常现象及排除方法 Common faults, abnormal phenomena, and Troubleshooting Guide1) 温度表显示温度异常或偏差大。 Thermometer shows the anomaly temperatureor or large deviationsa、 感温头接触表面有污垢或异物、或者温度探头损坏。There are any dirt or fore
17、ign bodies on the surface of Temperature sensor, or the temperature probe had been damaged.b、调整温控设定值。Adjust the temperature setting numbers 2) 电流量过大或过小，模具尺寸不符合定制尺寸。Current is excessive higher or too small, size does not meet the custom size mold3) 加热时间过长：放入模具规格小于定制尺寸。模具规格越小于定制规格加热时间越长，有损坏机器或模具的可能，禁止
18、此类操作。Heated time keeping too long: the using mold specifications is less than the custom size . The smaller die size in custom size the longer the heating time, there is the potential damage to machine or mold, has to prohibit such operation.4) 合上面板空气开关，电源指示灯不亮，检查缺陷保护器是否动作或损坏。Close the panel air swi
19、tch, POWER INDICATOR does not light, please check the defect protectorwhether working or had been damaged.5) 按下启动/入模按钮，加热指示灯亮，但电流表很长时间没有显示进入加热状态，a、检查中间继电器KA4、KA5有无损坏；b、检查变压器有无220V输出。Press the START(DIE IN）button, and HEATING INDICATOR is on light, but ammeter did not show into the heating state for
20、a long time . a, checking the intermediate relay KA4, KA5 whether has been damaged or not; b, checking the transformers whether there is 220V output or not.6) 按下“启动/入模”按钮，加热指示灯不亮，检查线圈下行程开关有无损坏。Press the START(DIE IN）button, and HEATING INDICATOR does not light,Please Check travel switch under the co
21、il whether has been damaged or not. 7) 电源指示灯亮，按启动/入模按钮或退出按钮无任何动作反应，a、检查平台下面的行程开关有无损坏；b、检查中间继电器KA1有无损坏。POWER INDICATOR is lighting, press START(DIE IN）button or DIE OUT button but without any action response, A, Please Check travel switch under the platform whether has been damaged or not; B, checkin
22、g the intermediate relay KA1 whether has been damaged or not; 8) 模具请按直径规格放入相应的机台，并置于托盘的正中，按“启动/入模”按钮后进行加热。Please put the set size molds into the appropriate machine , and placed in the middle of the tray, press the START(DIE IN） button to heat the mold.9) 达到设定温度，放置5分钟，可按“出模”按钮，取出模具。Reaches the set t
23、emperature, holding time is 5 minutes , Press the DIE OUT button to take out the mold.10) 若“加热指示灯”按1秒1次闪动时，说明输出继电器出故障；操作员应即刻通知技术员排除故障后方可开机使用If the HEATING INDICATOR flashes once by 1 second , it says that there is something wrong with the fault output relay; operator shall immediately inform the tec
24、hnician to troubleshoot before they can start to use11) 若“补温指示灯”按1秒1次闪动时，说明模具位置偏移，请重新放置模具后方能运作。 If the WARM UP INDICATOR flashes once by 1 second , it means that the mold is not in the right position , Please reset the mold before operation .四、电气控制线路图Electric control circuit diagram（见附图See Annex Chart） 生产企业Manufacture Company 企业名称：佛山市阿努迈机械设备有限公司 Company: FoShan Alumac Machinery Equipment Co., Ltd 生产地址：广东省佛山市南海区狮山镇松岗联表工业区1号 Address: NO.1 Lianbiao Industry area,SongGang ShiSan Town,NanHai District ,FoShan City Guangdong Province TEL：(86)0757-85211208 FAX：(86)0757-85211203 Website
